Check alignment and weld in place. During the first three hours the smoke is soaked into the meat as normal, while during the two wrapped hours, the ribs are steamed, allowing the moisture to soak in, making the meat much more tender to get that “fall-off-the-bone” effect. My step drill bit did an amazing job, but the cordless drill still went through two fully charged batteries getting the job done. Not the flat pieces on the curved part of the barrel – those curve in the thin direction of the metal and I can see how to curve those myself. The seasoning process should be completed after two hours, then, you’re ready for your first smoke! you have just made my smoker when can i get it great job. At first you'll want to monitor the temperature to be sure it doesn't exceed the ideal smoking temperature of 225°F to 240°F. Should you decide that you like the idea of owning a UDS but don't want to get your hands dirty, there's a kit you can buy from Pit Barrel Cooker Co. Forums. Most claims approved within minutes. Once there hot drop them on top of the charcoal basket that you loaded with coal and wood chunks. This kit shows up at your door with all the parts ready to be assembled...almost like Ikea furniture – it's okay, we won't tell. Prep your rib cut as usual. Id like to copy your design. I then tried the spray can version of the same paint, but found it to be flat finish (vs. the brush-on which is satin). Bend a 45" x 9" sheet of expanded metal around a propane take. I found this method online, and it is by far the easiest way to create a basket. Now, for this seasoning you’ll want to cook something with a lot of fat (bacon, breakfast sausage, chorizo, etc.). Regular price $129 View. It sounds crazy, but 55-gallon drums breathe. the smoker … $799.00 Gateway Drum Smoker® STRAIGHT UP 55G - Matte Red. Charcoal basket, dampers, thermometers, lid hinges and parts for ugly drum cookers . Double check the height before you start drilling these holes. Next I tacked on some small support tabs for the grates and six small sections of square tube as feet. I welded small pads onto the barrels and doors for the stainless steel hinges. Of course, every rib smoking expert will have a slightly different technique that they prefer, but there is one method that is a tried-and-true favorite by beginners and experts alike. If you don’t already own a step bit, I can recommend this one which will set you back about $10 to $15. My question is this: with a food grade barrel, do you need to do anything to the inside? When you first start adjusting the temperature using the vents, the charcoal will emit a thick white smoke. Look for a new non-lined barrel. After a thorough deburring, wire-brushing and degreasing with alcohol, I set about applying a high-temperature grill paint. On this page I will be posting a series of articles teaching you How to Build a Reverse Flow Smoker. Love the design and really want to do something similare,have a shop to do everything but the cad thing is wear i have a problem any wat to purchase the cad drawing in full size!!! This can take about thirty minutes or longer. If you’re placing rods in for hanging meat, the hooks should be anywhere from 3 to 6 inches (depending on where you drilled in the holes for your rods). I scored a piece of 1x pine on the table saw at the proper spacing to use as a jig, and clamped the rods down. Me, too! I’m sure that would do it eventually. I suppose I could retrofit some gas burners or even electric heating elements, but that’s a project for another day. When you’re done you’ll see for yourself how awesome it is. The recommended bit goes from ¼ inch to 1 3/8. 55 gallon barrel smoker build - Duration: 12:40. design & make is powered by WordPress 5.2.9,, I also fabricated a sheet metal “drip tray” to cover the holes under the food and deflect some of the heat. Offset smoker using an old gas tank. Should I use 3/4″ inch X Closed or Pipe that a measurement (3/4″ X 1″ or 2″?). I bought a 3″ smoker/grill thermometer online, and used some nickel-plated chain for the lid stays. You’re going to want a snug fit on this. It’s always a good idea to season your new grill. It looked like a beast…shoot me an email you gotta see it! Hi Rob– Sorry, I did the grinding thing. For years, these hunka-hunka smokers—a.k.a., offset barrel smokers, horizontal smokers, pipe smokers, or “stick-burners”—have dominated the competition barbecue circuit. In both cases the moving damper is retained by screws, so I drilled holes and tacked some steel nuts behind them. I then drilled a series of holes to allow the smoke and heat into the top barrel. Read on for some instructions for this easy-to-manage smoking technique. You’ll place the nuts and bolts in these holes to support the grilling grate. Smoker From A 55-Gallon Drum Almost complete, minus paint job and a few fittings In the world of competition barbecue, there's a saying: "It's not the cooker, it's the cook." I have a friend that will be doing the welding for me. very cool design!! Play around with the air intake regulator and the valve caps; covering and uncovering these capped ends with a magnet. i have to make one now!! One of them even got immediate use as a beer barrel at Crushtoberfest! Where do I put the thermostat…? I’m happy with my custom stainless ones but it was a lot of effort that could have been worked around. The torch might not be enough, can you start a fire in it, hobo-style? Custom design and rights reserved by WiredFrame Development Group, A UDS is among the most cost effective smoker. Hey broseph…great job on the double barrel…I built one four years ago with the same basic concept but mine looked like frankenstine compared to yours. Once the white smoke disappears, open the lid and place your meat on the grates. Just wondering if you found any chemical that will help strip off the beige paint on the inside of the barrels. You like BBQ? The most efficient way to ignite a UDS is to use a chimney lighter. I am going to attempt this project myself. Unfortunately it only comes in black, which is actually slightly brownish. Fill the basket nearly the top with charcoals, but don’t use any kind of self-lighting fire briquettes, because they contain petroleum and fluid that will give your meat an odd flower. CSS. I already had an old stick welder that I didn’t really know how to use, and I ended up buying a MIG welder–the Hobart Handler 140 from Northern. Great job – my son and I are trying to duplicate your effort and we have one question. An optional step is to apply whatever sauce you want during the last half hour of cooking time. After smoking, it’s important that you clean it out. Before I move on to my 6 1/2′ long 25″ in diameter butane tank that I’ll be putting on a trailor hitch! ... Smoker Plans with CNC Files Rectangle Cook Chamber Smoker Plans Propane Tank or Air Tank Smoker Plans Pipe & Rolled Steel Smokers Cabinet Style Smoker Plans All Smoker Plans BBQ Grill Plans. You happen to be somewhat handy? Any higher will result in scorching. I did a little research before jumping into the project and stumbled across your site!!! Burning paint=bad….we did something like that in our electronics class, and I ended up passing out from the fumes and smoke….if you do it, do it outside…, […] I found your entry interesting thus I’ve added a Trackback. Anyway I could purchase the CAD drawing in full size? $799.00 Gateway Drum Smoker® STRAIGHT UP 55G - Matte Black. I wanted to stay away from chemicals, but I think burning would help. I shopped around looking for off-the-shelf replacement grates that would work but none of them were big enough for this guy. Do you have a materials list for this smoker. And voilà you’ve got yourself a one of a kind ugly drum smoker. I am building this in 2 or 3 weeks and would like to get my materials together so I can have it done in about 1 weekend. Browse our vertical drum smokers, accessories, rubs, spices, recipes, and more to make your next barbeque an unforgettable and delicious experience! Expect to pay about $75 or less for a new non-lined barrel. One method is simply using coals. The bottom ones needed to be on a curved surface, so they slide along the surface rather than rotating. Note: The Pit Barrel Cooker cannot be purchased on Amazon so beware of imitation knockoffs. I have always been a believer: “do what you love and you’ll never work a day in your life”. Go with the 3/4″ x1″ nipple; thread the nipple into the ball valve, stick it through the hole, thread the nut on the inside of the barrel. My reason for the Horizontal 55 Gal Drum was moree cooking area. That is a great looking smoker there!!! I have done the burn out on my barrel. In a nutshell, it goes like this… get a 55-gallon drum, then strategically drill a bunch of holes into it. Im new to welding and I just happen to have 2 55gal drums on hand. I’ll admit the Gator brand paint & rust remover discs I found at Lowes were very effective (if a bit pricey at 9 bucks a piece). you will unfortunately have to sign up…….but its worth it. (also good fabrication practice) We usually just load up the smoker with a ton of charcoal or wood and get it as hot as we can. For example, some plans call for a welder, we swapped out that step and went a different route by building a charcoal basket fastened with u-bolts instead of welding it together. After all, we’re on a budget here. Drill three 1 inch holes evenly spaced, about 3 inches off the bottom. Next I drilled holes for the dampers– two sets of three holes at the top and two sets of four holes the bottom. Bolts (4" long), washers, nuts and lock nuts -   6 of each. If I were to do this again I would find another way… sand blasting, chemicals, burning it off, etc… anything but taking it off little by little with an angle grinder. Place it back on the smoker with the bone side facing up. Measure 12 to 14 inches from the bottom and drill four 1/4 inch holes all the way around. If you don't already own a leave-in thermometer check out our reviews for the latest Wi-Fi temp readers. The biggest complaint I’ve seen for over/under DBS’s is that you need to add fuel every hour or so. The next step was grinding the paint off. So those are the basics of handling a smoker, but what’s the best technique for heating and smoking a proper rib? Fantastic, myself and the boys cant wait to give it a go!! Take either vegetable oil or a cooking spray and apply it all over the inside of the drum. Apr 8, 2014 - 55 gallon barrel with a fire box. It’s simple and effective, and in the end it mostly convinced me that the design need not be complex. I would think that you would have to add a fire box for an offset smoker. Please log in again. Both comments and pings are currently closed. See all the parts options below! awesomeness. $25.99. There are a few different ways to light your UDS. Leave a little room on top because we’ll be adding hot coals to the top. The best part of an Ugly Drum Smoker is you should remain at 250°F for upwards of 10 hours. 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SmokerBuilder Manufacturing uds drum smoker … 13- Build DIY Smoker From 55 Gallon Drum. Location : 55-gallon drum smoker | design & make. A Reverse Flow Smoker is a smoker which utilizes a “Baffle Plate” that is welded in solid in the “Cook Chamber” to control the flow of smoke and heat. I wouldn't normally add this much wood, but for the seasoning I'm okay with barreling clouds of smoke. (Some drums are treated with epoxy to prevent rust, but meat smoked in such a barrel is toxic.) I laid it out in CAD, which made it easy to generate the intersecting curve between the two barrels. Remove 3" From the Top. But my shop is now coated with a thin layer of green paint dust, much of which ended up in my nose and likely my lungs. Just wanted to see if anyone had some pictures, plans, Ideas on A 55 Gal smoker that was Not an upright Drum Smoker (UDS) Also I am new to this can anyone let me know what a BDS stands for. But the pieces on the doors curve in the thick direction – either you have one heck of a rolling machine or you cut those from sheet stock? Cook for three hours at 225 degrees F, which is 108 degrees C. Wrap the ribs very tightly in heavy-duty foil. All you need to add is a 55 gallon steel or stainless steel drum, some power tools, and some elbow grease to create a high-quality BBQ grill and smoker. I am really trying to avoid grinding the inside. The ideal smoke has a thin, bluish appearance. If you prefer, you can place the wrapped ribs into an oven or on a grill to finish off there. and last modified on January 25th, 2012 at 11:11 am, and is filed under 55-gallon drum smoker. It is the same concept behind the Pit Barrell Cooker, our winner for the "Best Smoker Under $500". With a little practice I was even able to bridge relatively large gaps between the barrels with short, controlled beads that build on each other, kind of like ants crossing a stream.